Restoring a Rusty Yoder Smoker Pellet Grill: Tips & Techniques

Restoring a Rusty Yoder Smoker Pellet Grill: Tips & Techniques

Join Tom Jackson on allthingsbbq as he takes us into the nitty-gritty of restoring a well-loved but rusty Yoder YS640 pellet grill. In this second installment of his Total Transformation series, he’s not just cleaning; he’s revitalizing this 2013 beauty and sharing all the secrets along the way.

The Final Disassembly

Picking up from where Part 1 left off, Tom kicks off the video by finishing the disassembly process. He removes the hinges, hopper bracket, and the variable displacement damper—making it look like a pro operation. It’s all about precision and care as he takes us through each step, ensuring no detail is overlooked.

Sanding: The Heart of Restoration

Now, this is where it gets exciting! Tom wades into a thorough sanding process, starting with wire brushing surface rust before moving through 120, 80, and finally 240 grit sandpaper. He explains why it’s crucial to get down to bare steel, especially when dealing with 13 years of pitting. Seriously, you can see the transformation right before your eyes!

Grill Archaeology & Hidden Surprises

Who knew restoring a grill could be so adventurous? As Tom unravels layers of grime, he discovers evidence of a factory hinge upgrade and navigates some hidden rust. He also touches on the thrill of grill archaeology—what a reward after all that hard work!

Deciding on Surfacing Techniques

Tom dives into a critical discussion on whether to sand by hand or consider having a grill sandblasted. He breaks it down, explaining when enough is enough in the sanding game. His insights are particularly helpful for anyone restoring their Yoder.

Wrapping It Up with High-Temperature Paint

To finish off, Tom wipes everything down with acetone and lays down the first coat of high-temperature stove paint. This is the icing on the cake that ensures this grill not only looks good but can also withstand the heat of future barbecue adventures!

If you’re itching to get your hands dirty or simply love a good restoration project, you’ve got to check out this video. Tom makes it fun and educational, showcasing his expertise while keeping you entertained. You won’t just learn; you’ll get inspired!

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